Hurst Green Plastics Ltd will be attending the 53rd Paris Airshow 2019

Hurst Green Plastics Ltd will be attending the 53rd Paris Airshow 2019, which runs from 17th to 23rd June 2019. The Airshow takes place at Le Bourget Parc des Expositions in Paris and will bring together Companies and visitors from around the world. The previous show, in 2017, received over 322,000 visitors across the 7 days visiting 2,381 exhibitors and 140 aircrafts

Managing Director, Tommy Sharples and Accounts Director, Julie Monaco will be attending the show complete with all our latest products, available for demonstration.


Managing Director Tommy who has attended the show for the last 10 years, had this to say :

‘Le Bourget is a fantastic opportunity for us to meet with new and existing customers. We are thrilled to be able to demonstrate our brand-new products at the Paris Airshow for the first time”

Following the success at Farnborough Airshow, the team will be demonstrating our new solution TwinBin Live.  TwinBin Live offers 24/7, real-time stock updates, which can be seen anywhere worldwide.  You can find out more about TwinBin Live here and sign up to our newsletter to be the first to know when the new product launches.

If you would like to arrange a meeting with a member of the team then please visit here

If you can’t make the Paris Airshow 2019 but still wish to receive a demonstration of our new solution, TwinBin Live, why not contact the office to arrange a meeting with the team:

T:  +44(0)1254 825 588


Please check out our social media to stay up to date with our new product launches:


BAE Systems wins award utilising the TwinBin RFID System and SMT Reel Indicators to Boost Productivity

Smart Factories are now becoming a priority as manufacturers begin to utilise the Internet of Things (IoT) Technology within their facilities in order to connect people and machinery which has the possibility to generate endless amounts of data throughout their supply chain boosting productivity and visibility.

One of the companies prioritising the Smart Factory is BAE Systems and this article focuses on how they significantly boosted their productivity using Radio Frequency Identification (RFID) incorporated with the TwinBin System and SMT Reel Indicators winning them the award of Best Manufacturing RFID Implementation at the 17th annual RFID Journal Live Conference after demonstrating significant savings using the technology

The Story

BAE Systems, a global defence, aerospace and security company had a requirement to find and implement new technologies and new techniques in order to accelerate manufacturing processes to meet ever-growing customer demands.  In order to achieve lean manufacturing goals to increase manufacturing output, BAE Systems sought a solution in which materials could be replenished using a ‘pull’ methodology, based on just in time (JIT) demand, rather than the ‘push’ system in which materials are stocked based on forecasted demand, which was currently in place.

The company had a manual process for managing inventory in place, this process included manual barcode scanning in order to track and replenish inventory across a variety of sites and feeding this information to Procurement, who manually placed orders with relevant suppliers, leading to longer lead times and errors within ordering.

TwinBin RFID with RFID Tag

BAE Systems’ Electronic Warfare Integrated Manufacturing Center in Nashua, New Hampshire contacted Hurst Green Plastics Ltd in order to implement the TwinBin RFID System into their facilities in order to manage materials which are on site.  The TwinBin RFID System needed to be integrated into the Company’s Enterprise Resource Planning (ERP) systems providing an automated, real-time visibility solution, enhancing factory tracking and awareness capabilities within their ramped-up production efforts.

The TwinBin System was installed within the facility alongside RFID Technology providing BAE Systems with the information they required.  The TwinBin System, a two-bin system which contains stock within two chambers (an in-use stock chamber and a reserve stock chamber), can be RFID Compatible, which means once the slider is pulled to access the reserve chamber, the flag pops up, exposing a passive RFID Tag which is then readable by RFID Readers.  The RFID Readers scan the bins once each day to obtain data from any exposed tags to determine which parts require replenishment, orders are then automatically generated every night, and parts arrive at a pre-determined time within the Material Center providing a completely automated process.

Following the successful implementation of the TwinBin System, BAE Systems contacted Hurst Green Plastics Ltd once again with a requirement for inventory control of their SMT Reels. Working with the team at BAE Systems, Managing Director Tommy Sharples and Product Design Engineer Specialist John Whipp worked meticulously to design, create and test the SMT RFID Reel Indicator.  The SMT RFID Reel Indicator works by shielding the passive RFID Tag when the product is full. Once the product is removed, the flag pops up and exposes an RFID Tag which can then be read by RFID Readers, automatically generating orders each night.  The team at BAE Systems successfully trailed the SMT Reel Indicator over a number of months, leading to their first order of 8000 units for the facility in Nashua.

SMT Reel Indicator

The Success

Today, BAE Systems has more than 9,000 individual part numbers that are actively available for automatic replenishment saving approximately 2,400 hours each year which drove them to victory at the 17th annual RFID Journal Live Conference in the category of best RFID Manufacturing Implementation.

 “The BAE Systems’ program was an excellent example of how RFID and the right software can drive real value for companies. It was truly an award-winning project that demonstrated how RFID can translate into quantifiable results for a major enterprise,” said Mark Roberti, founder and editor of RFID Journal.

The conference is the worlds largest RFID Venue with several other international companies vying for the award. A highlight of the conference was the keynote address provided by Diedre (Dee) Schmidt, BAE Systems Operational Excellence Leader who championed the RFID initiative at the facility in Nashua. She discussed the program’s journey in automating the inventory replenishment process – you can see this here.

For more information on The SMT RFID Reel Indicators, click here

For more information on The TwinBin System, click here

For more information on our RFID Solutions, click here

Did you know we are launching TwinBin Live? Incorporating Bluetooth and NFC to create a completely automated real-time 24/7 solution.  To find out more click here


The TwinBin Shop is now live!

The TwinBin Shop has now launched!

We are delighted to confirm that The TwinBin Shop has now launched.

You can now order products such as:

  • BinFlag Stock Indicator
  • SpinFlag Stock Indicator
  • Open Tote Bins
  • Clearbox Storage Dispensers

The shop can be found at

We are adding new products each week, so keep an eye out!

Open Bin with BinFlag

You can order the goods, add them to your cart and pay there and then.  We are making order storage handling equipment easy with TwinBin Shop.  We accept all the major credit cards.  Want a large quantity?  Then just email us on:

TwinBin Shop: Products Available

These are just a few of the products that are currently available!

SpinFlag Stock Indicator

The SpinFlag Stock Indicator is a small round kanban stock level indicator which can be placed at the front of open tote bins and shelves to display stock level status.    Simply change the colour to display the stock level status:

Green = Stock levels good

Red = Replenishment Required

Yellow = More stock on order/Item scanned

The SpinFlag is 36 x 36 x 17mm, which is probably small enough to place anywhere you need to track stock levels

Find out more about the SpinFlag here

SpinFlag Stock Indicator

BinFlag Stock Indicator

The BinFlag Stock Indicator is a rectangular kanban stock level indicator which can be placed at the front of open tote bins and shelves to display stock level status.  Simply change the colour to display the stock level status:

Green = Stock levels good

Red = Replenishment Required

Yellow = More stock on order/Item scanned

They are available in two sizes:

  • Small   80 x 45mm
  • Large  112 x 50mm

Our BinFlags are RFID Compatible so you can be future ready!

Find out more about the BinFlag here

Stock Indicators

Other Products

We will also be offering Open Tote Bins, ClearBox Storage Dispensers and a variety of other storage and handling solutions. Why not head over to the shop to see what available?  Visit the shop here

We are also posting deals on our Social Media Accounts.  Why not head on over and give us a follow/like and get the best deal.


3 products that implement kanban inventory management effortlessly

The main purpose of implementing a kanban inventory management system is to maximise output by reducing waste.  You can read about what Kanban is here.  By reducing waste, it means that everything passing through the kanban inventory system is adding value to production and anything not adding value is a waste.  This concept is also known as Lean Manufacturing.

As inventory management is becoming ever more important in order for production to flow as effortlessly as possible, yet not wanting to have finances tied up in stock that won’t be used for months, there are now products readily available on the market that can help you easily implement the principles of kanban inventory management and lean manufacturing into your workspace without having to make major changes to the way you operate

Kanban Inventory Management by Two-Bin System

The Two-Bin System works on the concept that there are two bins per product line.  This is often utilised with plastic open bins.  There are different ways to incorporate the Two Bin Systems, such as using different coloured bins to represent different stages in the inventory cycle or using different coloured barcodes at the front of the bins.  The bins are often housed in a form of racking and work on a front to back system, with the reserve stock being placed at the back.

Once the front bin has been exhausted, the operator simply starts working from the back bin and can place the empty front bin in a location to signal the re-ordering process.

Once the next batch comes along they just place this behind the bin that is in use and then the cycle can continue.

This option is an easy way to implement your kanban system and works well with both large and small components.

Two Bin System
Two Bin System
Stock Indicators
Stock Indicators

Kanban Inventory management by Visual Stock Level Indicators

Stock Level Indicators by are a quick way to display stock level status without having to change anything! They simply attach to the front of shelves/cabinets/bins and display the stock level status:

  • Green  Product is in stock
  • Red   Product needs re-ordering
  • Yellow  More product is on the way

If you are unable to change the layout of your storage areas but want to implement kanban, this is a great place to start.  Stock Indicators are conscious of space requirements and are available in 3 different sizes meaning you can attach them almost anywhere to start your kanban journey.

Find out more about Stock Indicators by here

Kanban inventory management with The TwinBin System

The TwinBin System by is an innovative kanban system based around the concept of the Two Bin System discussed earlier and here.   Instead of having two-bins operating on a front to back system, the TwinBin System works with a top and bottom chamber.  Once the stock is removed from the bottom ‘in use’ chamber, the operator simply pulls the slider in the middle to access the reserve stock.  Once the slider is pulled, the innovative Flag pops up to display a red signal meaning that more stock needs to be ordered, whilst providing enough product for the operator to continue working. Once more stock in on the way the flag can be set to yellow displaying this status.  Once more inventory is available, this is placed into the top chamber and the flag is set back to green, ready for the cycle to continue.

You can find out more about the TwinBin System here

TwinBins being used in Mexico
TwinBins in use in Mexico

If you want any further information about the products listed above, then contact us as follows:


Telephone:  +44(0)1254 82 55 88

Want to keep up to date with all our events and new product launches?  Then follow us on social media:


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Come and see TwinBin at the Avalon Airshow!

What is the Avalon Airshow?

Avalon Airshow 2019 24th February to 3rd March 2019

Hurst Green Plastics Ltd are taking the TwinBin System across the globe to the Avalon Airshow in Australia later this month.  The Avalon Airshow, which takes place at the Avalon Airport in Geelong, Victoria will run from 26th February to 3rd March 2019.  The previous show in 2017, saw 664 companies from 25 countries showcasing their products and services to over 33,000 trade visitors. This is the third time in 6 years that Hurst Green Plastics will be at the event showcasing our product range, and we are excited to show the Australian market all the new products and solutions that we have been working on.

What are we showcasing at Avalon Airshow?

The team will be taking a variety of products for demonstration such as:

We are also going to be bringing two brand new solutions to the show:

Kitting Solutions, BinFlag Stock Indicator and The TwinBin System
Ravn Aircraft and the TwinBin system

Accounts Director, Julie Monaco will be heading across the globe to the event and had this to say:

“It will be the third time that Hurst Green Plastics Ltd have taken the solutions to the Avalon Airshow and I am very excited to be joining Chairman Stephen and HR Director Martine at the event.  The show is a great opportunity to show the Australian Market what we have been working on and we are thrilled to show our newest solution TwinBinLive, which will change the way people control their inventory.”

If you would like to arrange a meeting with a member of the team then please contact us as follows:

Want to keep up to date with all our events and new product launches?  Then follow us on social media:


What is Kitting and why should you try it?

Kitting:  What is it?  Why should you try it?

Inventory kitting is the process of grouping and packaging separate items together into one-part number based on the requirement within the process. Kitting can save time and money by reducing unnecessary inventory and only using what you need, exactly when you need it.  Kitting can have the following benefits:

  • More Space Available: By reducing inventory you can reduce unwanted stock and free up space within your facility.
  • More Time Available: By having what you need as you need it, the process takes less time meaning you can get more done!
  • More Cash Available: By not having your money tied up in inventory, you can have better batch control and more cash available to spend on things that you really need.
Nuts and Bolts

Kitting can be as simple as putting the parts you need into a cardboard box and storing them together until they are needed but it can be also as complex as 20+ different part numbers being packed together in complex storage conditions.

With constant pressures on turn around time of products, kitting can be a great way to reduce lead times by having parts ready in a ‘grab and go’ system created through kitting and sub-assembly.

What kitting solutions are available?

Kitting Solutions by are a cost-effective solution as they are re-usable, re-sealable and durable.  Having a kitting container that you can use and re-use is a great way of storing and transporting goods around site. We have a variety of different solutions that can be utilised including:

Kitbox System:  Small boxes (kitboxes) placed inside a larger carry case.  Available in a variety of kitbox and carry case sizes, The Kitbox System is a flexible solution to storing your kitting components.  Tamper-proof mechanisms are available for the kitboxes so you know if the contents have been compromised before accessing them. The modular integrated lego peg base on the carry cases means that the kitboxes do not move around the carry case when in transit and sit flush next to one another, once in the case. The ticket holder on the top of the kitboxes can store your barcodes reflecting the contents of the kitboxes whilst keeping them clean from dirt or debris that may be seen in the production work space.  If you would like more information, or if you require a quotation then click here.

Kitting Kitbox Case by
Partition Kitting Case by

Partition Kitting Solution:  The partition kitting system is our solution if you need flexibility when it comes to kitting.  The Partition Kitting Case can be made into almost any configuration utilising the different partitions to suit the size of components or parts that need storing.  The durable, stackable carry case means that you can transport your contents around site whilst keeping them safe from damage.  All our kitting solutions are available with a glass-clear lid meaning that you can see what is inside without opening.  Want to learn more? Visit our Partition Kitting page here

If our solutions are of interest, then why not request a sample here and try the product before you buy?


Did you know? You can get regular product updates via our social media! Click the below links to follow and like us across all platforms:


Two-bin system: How they work and why you should chose them

What is a two-bin system and how does it work?

A two-bin system is the easiest way to implement a kanban system into a manufacturing or production facility. Kanban is a methodology in lean manufacturing which manages and improves workload within production.  Originally developed in Japanese automotive factories, the word ‘Kanban’ can be roughly translated to mean ‘Visual Signal’ and is used as a Just-In-Time (JIT) method of inventory control.

The aim of a Kanban System is to eliminate excess inventory throughout the production cycle and align inventory levels with actual consumption, whilst highlighting any inefficiencies within the supply chain.

A two-bin system is actually exactly what it claims to be – managing inventory through the use of two-bins. The concept of a two-bin system is that operators will feed from one bin whilst using the second bin for reserve stock.  Once the first bin has been exhausted of contents the operator will start feeding from the reserve stock whilst triggering a signal that more stock is required.  The signal can be as simple as the colour of the bin or as complicated as RFID signals being sent to receivers and automatically placing an order with suppliers. Once the next batch of stock is available, it is simply placed back into stock for the operator to work from once the current batch is exhausted. The two-bin system creates a cycle, replenishing when required whilst creating a demand for the next batch – if implemented correctly, it should mean you are one step ahead of your requirements.

TwinBin: a two-bin system

Benefits of a two-bin system

Two Bin System and Aeroplane

There are many benefits that can be seen when utilising a two-bin system, which can include:

  • Reducing inventory held and therefore the associated costs
  • Traceability of stock
  • Easy to maintain once installed if appropriate planning is maintained

A reduction of inventory held is a positive byproduct that can be seen when implementing a two-bin system, because only holding the stock you need means that you haven’t got finances tied up in stock that isn’t being utilised for weeks or maybe months, whilst also promoting traceability of parts through batch control which is stored in each bin.  Once all the planning is complete, it is important to monitor aspects that may affect the two-bin system, such as spikes in manufacturing which may lead to a higher demand for stock. A two-bin system can fail if insufficient planning has taken place.  It is often advised to understand the demand for the product and ensure that all reserve batches contain enough product, whilst taking into consideration the lead-time of the next batch.

If you want to learn more about what Kanban is and how to implement your own two-bin system, then check out our blog here.

We have made kanban simple with our unique TwinBin System check it out here

If you want to stay up to date with our innovative kanban storage solutions, then follow us on our social media accounts:


What is Kanban and how can you implement it?

What is Kanban

Kanban is a methodology in lean manufacturing which manages and improves workload within production.  Originally developed in Japanese automotive factories, the word ‘Kanban’ can be roughly translated to mean ‘Visual Signal’ and is used as a Just-In-Time (JIT) method of inventory control.  In order to maintain inventory levels, a visual signal is created to trigger stock movements and therefore deliver more product as required by the operator.  The signal may be visible to suppliers and buyers throughout the replenishment cycle.

The aim of a Kanban System is to eliminate excess inventory throughout the production cycle and align inventory levels with actual consumption, whilst highlighting any inefficiencies within the supply chain.  In order to obtain accurate inventory levels, it is essential that plenty of planning has taken place in order to gather information to ensure that the Kanban system works efficiently; this information can include, but is not limited to, the lead time of the parts, the quantity consumed in a time-specific basis (daily/weekly/monthly) as well as further information, such as product use-by dates (if relevant) and any Minimum Order Quantities (MOQs) of the product.  It is also important to be aware of any changes within the manufacturing calendar that could affect the consumption rate, such as an increase or decrease in production in the given time.

TwinBin System: Two Bin System

How can you implement Kanban?

The most basic and simple implementation of a Kanban system can be done through a two-bin system.

Did you know that we manufacture a range of Kanban storage systems, including a two-bin system? You can see our innovative two-bin kanban system, The TwinBin System here.

Please see below our guide to implementing a simple two-bin system:

  1. Firstly, gathering information and planning is crucial for all items wishing to be stored in a Kanban system. Important information such as quantities used, the lead time and product MOQs need to be understood and analysed for the two-bin system to work. If this is not completed correctly then there may be too much, or too little stock available and the system will fail.
  2. Once enough data has been gathered and researched, it is time to implement the two-bin system. The stock needs to be placed in the two-bin system, ensuring the second bin contains enough stock for production to continue once the stock replenishment trigger has been activated – this information should be available from all the data gathered during the planning stage.
  3. There needs to be a trigger in the Kanban system to display a visual signal once the replenishment request has been activated. This can be a simple signal such as a Kanban card or something complex as an RFID Alert (or by using our TwinBin System which does this for you!).
  4. Ensure that production begins with the first bin, which we call the ‘Active Bin’. Once the stock is exhausted, production moves on to the second bin, which we call the ‘Reserve Bin’.  Once the reserve bin comes into play, it then changes to become the active bin. A visual signal then needs to be triggered in order for stock movement requirement to be activated.
  5. Once more stock has become available, this needs to be placed into the (now empty) reserve bin and placed back into production to be utilised once the active bin is exhausted.
  6. Once the reserve bin has been replenished, this then resets the cycle whilst production continues.
  7. It is important to note that regularly returning to the planning stage is crucial to ensure to the efficient running of the Kanban system, regularly checking for changes in lead times, MOQs and changes in production that can influence the Kanban system.

See how we’ve made Kanban simple with our TwinBin system

Request your free sample here and you can start seeing the benefits of a two-bin kanban system

If you want to stay up to date with our innovative kanban storage solutions, then follow us on our social media accounts:


Hurst Green Plastics Limited are exhibiting at the 8th Aviation Forum in Hamburg on 5-7 November 2018

Hurst Green Plastics Limited are exhibiting at the 8th Aviation Forum in Hamburg on 5th -7th November 2018.  The event is being hosted at the Hamburg Messe, Hall A3 in Hamburg, Germany.

The 2017 exhibition saw over 700 participants from over 22 different countries, plus 90 exhibitors and 80 partners and sponsors.  The show provides access to B2B meetings with Companies such as Airbus, Boeing, Premium Aerotec, Liebherr Aerospace and Rolls Royce.  You can find out further information regarding the 2017 and 2018 show on their website here

Dr Klaus Richter, Chief Procurement Officer, Airbus Group states “Since its launch in 2010, the Aviation Forum in Hamburg has surpassed all expectations. It has developed into a key platform for Airbus, where we connect with our global suppliers and partners to discuss and present future perspectives and directions for the global aerospace industry.”

The topics being discussed at this years Forum include Supply Chain Management, Digitalisation and Automated Production – in which solutions by Hurst Green Plastics Limited can play a major role.  The team are delighted to be introducing brand new products and solutions, which will aim to revolutionise stock management of small components through the use of IOT, Bluetooth and NFC. Whilst at the show you have access to demonstrations from our award-winning patented products such as TwinBin, BinFlag and our range of industrial kitting solutions.


You can come and meet the team and have a full product demonstration at Booth C13.

You can visit Hurst Green Plastics at Booth C13
You can receive your product demonstration at Booth C13


If you would like to arrange a meeting with a member of the team then you can contact us in the following ways:

Telephone:  +44(0)1254 825588



Hurst Green Plastics Limited are also attending/exhibiting at the following events in 2019:

  • Avalon Airshow, Geelong, Australia – 26th February 2019 – 3rd March 2019
  • The Paris Airshow, Paris, France – 17th June 2019 – 23rd June 2019

If you want to keep up to date with the events and exhibitions that we are attending, then please visit our Events Page:

Alternatively you can follow us on social media for regular updates on our Products and Solutions, Events and Exhibitions and any other industry related news!


Come and see TwinBin at the Farnborough Airshow 2018

Hurst Green Plastics Ltd are exhibiting at the Farnborough Airshow 2018- making this our 25th Airshow across the world!

The Show

TwinBins being used in Mexico

Hurst Green Plastics Ltd, which hails from the Ribble Valley in Lancashire will be showcasing their product range at the Farnborough Airshow in July this year.  The Farnborough Airshow will have exhibitors and attendees from over 75 countries meaning this is the place to showcase aerospace products and technology to the world.

We will have the following products on the stand to demonstrate and sample:

We will also be demonstrating our brand new product – never before showcased at an Exhibition.

Where can you find us?

Stop by Hall 1, Stand 1352!

Visitors to the stand will receive a free product demonstration – including a brand new, never-before showcased solution which will revolutionise the fastener management market.

We are now taking appointments on the stand for your product demonstrations and meetings.  Come and join us for a chat and a coffee and we are happy to discuss how our product range can save your company time and money with inventory management.

We are in Hall 1 stand 1352
TwinBins in situ in Mexico

What Next?

To discuss our product range further, it’s very easy – Just come and see us at the show!

If you want to book a specific time and date with a member of the team, then you can contact us as follows:


Telephone:  +44(0)01254 825588

Contact us through the website

If you can’t make it to the Farnborough Airshow, then you can see us at our next events:

Aviation Forum:  5-7th November 2018.  Hamburg, Germany.

Avalon Airshow:  26th February – 3rd March 2019.  Geelong, Victoria, Australia.

Contact us here to arrange a meeting.